# Renewable energy storage revolution: 3D-printed flow battery

Iron-based cheap battery design could accelerate clean energy revolution.

- **Source:** [BBC News](https://brifing.si/source/647b890e-c85e-45b8-9588-ccfecdec4a99)
- **Published:** 2026-07-20
- **Topic:** [Business](https://brifing.si/c/business)
- **Original article:** <https://www.bbc.co.uk/news/articles/c3dyd4l8250o?at_medium=RSS&at_campaign=rss>
- **On Brifing:** https://brifing.si/s/aafc3363-b741-4673-8402-e5ae978b9cb8

## Alternative to expensive vanadium

Researchers at Queen's University developed a 3D-printed iron-based battery to replace expensive vanadium used in traditional flow batteries. This innovation could significantly reduce clean energy storage costs by decreasing reliance on vanadium, which is only produced in a few locations worldwide.

## From PhD project to global solution

When Dr. Hugh O'Connor couldn't afford a £3,000 commercial flow battery for his PhD research, he began developing his own design. After numerous trials, he created a £74 battery design that became an international standard, revolutionizing renewable energy storage research.

## Open-source science model

Despite commercialization opportunities, researchers chose to share the design freely with scientists worldwide. Accompanied by IKEA-style assembly instructions, this design established consistency across laboratories, creating new standards in renewable energy research.

## Solution for windless and cloudy days

Flow batteries store renewable energy when wind isn't blowing or sun isn't shining, enhancing grid stability. This technology could prevent turbine shutdowns during low-demand periods, significantly reducing energy waste in renewable systems.

## Global collaboration in testing

The QUB team collaborates with universities worldwide to test industrial-scale applications of 3D-printed cells. Transitioning from single cells to stacked modules demonstrates the technology's viability for commercial energy storage solutions.

## Contribution to 2050 net zero goals

Affordable flow battery technology could play a crucial role in achieving 2050 net zero targets by increasing renewable energy storage capacity. This breakthrough highlights the power of global scientific collaboration in accelerating the clean energy transition.

## Sources covering this story

- https://www.bbc.co.uk/news/articles/c3dyd4l8250o?at_medium=RSS&at_campaign=rss — 

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_Summary written by Brifing from the original reporting. Copyright in the original article belongs to its publisher; read the full piece at the link above._
