Beehive Moves 3D-Printed Drone Jet Engines Into Full Production
A new era in high-volume manufacturing for defense systems begins.
1Next-Gen Defense Technology
Beehive Industries has prepared its Frenzy 8 jet engine, designed for unmanned defense systems, for mass production. The 200-pound-thrust engine, produced using additive manufacturing, represents a significant transformation in the defense sector.
2Government Support and Investments
The company secured a $29.7 million contract from the U.S. Air Force and invested over $50 million in metal additive manufacturing equipment. The acquisition of two machine shops in Ohio and a $70 million expansion plan will create more than 200 new jobs in the region.
3Successful Testing Phase
The Frenzy 8 engine successfully completed high-altitude testing at a government facility in Ohio. The tests validated the engine's ignition, acceleration, durability, and performance. The engine remained in 'like new' condition after mission-life-equivalent runtime.
4Preparing for Mass Production
Beehive announced that the Frenzy 8 is ready for flight integration. The company progressed from concept to proven high-altitude performance in less than a year. The production system is also scalable alongside the engine.
53D Printer Investments
The company expanded its production capacity by ordering 30 M4 ONYX metal 3D printers from Germany's EOS. The $50 million deal will deliver printers to Beehive's Colorado and Tennessee facilities within 12 months. These printers feature automated powder handling and production data capabilities.
6Fully Integrated Production System
Beehive is building an end-to-end manufacturing system, not just focusing on 3D printing. The acquisition of machine shops in Ohio is critical for post-printing processes. These steps ensure control and efficiency in high-volume production.
7Transforming the Defense Sector
Beehive's approach offers a faster and more cost-effective model compared to traditional turbine engine production. This innovative strategy supports the 'affordable mass' concept in defense, aiming to provide a competitive edge on the battlefield.